USE CASE · OPERATIONAL INTELLIGENCE

Digital twins

Know the state of every asset before it fails. Sensor readings, maintenance records and operational data unified into one governed, real-time model. AI that acts on that data in any environment, including air-gapped.
CONTEXT

A European heavy industrial manufacturer whose assets ran on data that no one could act on.

Sensor readings, maintenance records, engineering data and logistics existed in separate systems. No team had a complete picture of any asset. Failures surfaced after the fact. Every new asset required rebuilding the same data foundations from scratch.

20%

reduction in unplanned asset failures

30%

improvement in operational efficiency across the asset fleet

Air-gapped

deployment standard. Operates without internet connectivity in all environments

WHAT IT DELIVERS

From fragmented asset data to a single governed view that AI can act on.

Every team works from the same real-time view of each asset. No more decisions based on outdated or incomplete information.

Problems are detected before they become failures. The right team receives a recommendation before the intervention window closes.

No internet dependency. Stratio runs within the operational environment, meeting the security and sovereignty requirements of critical infrastructure and industrial deployments where cloud connectivity is not an option or is not permitted.

The work done for the first asset accelerates every one that follows. New production lines and plants go live faster.

RESULTS

What the organisation gains

01

Fewer unplanned failures because the data to anticipate them is now trusted

Problems that were previously invisible, because sensor, maintenance and operational data were never unified, become detectable. The team acts before the asset fails.

02

Maintenance decisions based on actual asset condition, not schedules

Condition-based maintenance replaces interval-based scheduling. Resources are directed to the assets that need intervention, not the ones whose service interval has elapsed.

03

Each new asset is onboarded faster than the last

The work done for the first asset is adapted for the next, not rebuilt. Onboarding time and cost fall with every new asset across the fleet.

HOW IT WORKS

Integrate, model, act. In any environment.

Three steps. No replacement of existing systems. No data migration.

What it looks like in a European industrial manufacturer

  • -20%

    Reduction in unplanned asset failures

    Confirmed across the asset fleet after the digital twin went live.

  • +30%

    Improvement in operational efficiency

    Across the full asset fleet.

  • Air-gapped

    Fully operational without internet connectivity

    Standard in all environments, not a custom arrangement.

  • One view

    Operations, engineering, maintenance and support unified

    All teams working from the same real-time governed model of each asset.

RELEVANT INDUSTRIES

Where digital twins create the most operational impact

Most powerful where physical assets are complex, failure is costly and operational data has never been unified.
MANUFACTURING

Complex machinery and multi-site operations where unplanned downtime is costly. Stratio unifies OT and IT data for condition-based maintenance.

ENERGY

Power generation and grid infrastructure where every failure has operational consequences. Stratio operates within strict data residency constraints.

PUBLIC SECTOR

Water and transport networks where asset reliability is a public service obligation. Stratio monitors within the institution's governed environment.

MANUFACTURING

Complex machinery and multi-site operations where unplanned downtime is costly. Stratio unifies OT and IT data for condition-based maintenance.

ENERGY

Power generation and grid infrastructure where every failure has operational consequences. Stratio operates within strict data residency constraints.

PUBLIC SECTOR

Water and transport networks where asset reliability is a public service obligation. Stratio monitors within the institution's governed environment.

FAQs

Common questions about Digital Twins on Stratio